Flanges are used in various fields including gas, petroleum, paper, shipping, transport, and water. Other than the given industries It is also used in chemicals, power generation, and chemical fertilizers. Flanges come in many shapes and types and are used according to its use and functions.
So, what exactly is a Flange?
A flange is a mechanical device that is used to connect valves, pipes, pumps and other equipment to form a system of pipes. Flanges provide access to modification, inspection, cleaning and for necessary repairs. They can be screwed or welded. Joining two flanges with a particular type of seal can put their joints together.
In several industries, flanges play a vital role in connecting pipes, valves and other equipment. A flanged joint provides a strong seal in a closed system and is made by bolting together a gasket flanked by two flanges. In heavy industry, these flanges need to be strong enough to hold high pressure and high temperature or they can prove to be the weak point in a system. It is important, to ensure that the flanges you are choosing for the applications in the industry or other areas are up to the task.
Materials used for Making a Flange
Different metals components are used for making a Flange. As, pipe flanges are made of materials like stainless steel, cast iron, bronze, aluminum, plastic, and many others. However, most of these have machined surfaces and are forged carbon steel. However, this flange is equipped with layers of material of entirely different qualities for specific purposes.
Benefits of Using SS Flanges
There are specific applications where flanges or flange fittings are the only choices. Flanges sometimes provide benefits to the piping system that traditional hydraulic fittings do not. However, let us dive into some of the benefits that Stainless-steel flanges provides and also how it is used in many severe applications where this flanged connection is best for:
Stainless steel flange is incredibly strong and durable, and are capable of holding high pressures. There are many cheaper flanges available and by comparison, aluminum may be a cheaper option but it is softer and not as reliable under heavy stress like the stainless-steel flange can do.
Ease of assembly in tight spaces where wrenches might not have clearance if installing traditional fittings, and they are more easily assembled with moderate torque.
Hard to reach areas where flexibility is required, eliminating the need for adapters in the tube, pipe or hose line.
Joins and welds are traditionally a weak point, so it would be wise to make sure that your choice of metal is correct for the application.
As Stainless-Steel flange is strong and durable, applying flanges to the areas where tube or pipe connections provide shock, vibration, high pressure is present, which could more easily damage a traditional large hydraulic fitting.
Stainless Steel Flanged Connections allows for easy maintenance in rigid lines such as continuous pipes or metal tubes.
Reducing the chance of components becoming loose in rigorous hydraulic applications.
Using cheap, lower grade metal flanges maybe work for certain applications, but if you want your system or equipment to work at maximum capacity, then one must consider spending a little more on buying stainless steel flanges.